Core Tools : Automotive Industry’s Emphasis on Quality
In the automotive industry, quality is an absolute priority. To ensure that products and processes meet the strictest standards, professionals turn to methodologies and tools known as “Core Tools.”
Some of these tools, developed by the German VDA and American AIAG, play a pivotal role in maintaining quality throughout the supply chain.
The IATF 16949, an automotive quality standard, references 5 of these “Core Tools,” giving manufacturers the flexibility to choose the ones most suitable for their situation.
It’s essential to note that clients might also require the use of some of these tools to ensure their satisfaction.
1. FMEA (Failure Mode and Effects Analysis)
This preventive methodology aims to control the risk of potential failure of a system, product, or process.
It involves identifying possible failure modes, assessing their severity, occurrence probability, and detection capacity.
While AIAG and VDA’s FMEA chapters might differ in certain aspects, these organizations are working towards harmonizing their approaches to simplify their use.
2. APQP (Advanced Product Quality Planning)
It is a critical project management process to minimize risks in automotive equipment development and manufacturing.
It involves advanced planning to ensure all production steps are well-defined and controlled, enhancing overall efficiency.
3. PPAP (Production Part Approval Process)
This methodology consists of procedures aiming to show the client that the organization correctly understands its expectations, and the process can produce compliant products.
PPAP is vital for establishing client trust and might be required if there are changes in the product, process, supplier, or material.
4. MSA (Measurement System Analysis)
It evaluates variations in control, measurement, and testing systems. This method emphasizes means used to ensure the special characteristics mentioned in the surveillance plan.
The acceptance criteria are defined by AIAG and VDA, ensuring reliable product measurement.
5. MSP – SPC (Statistical Process Control)
It uses statistical methods to monitor and control product and process characteristics. It enables a quick response to variations, drifts, or sporadic or recurrent incidents, taking corrective actions based on factual data.
These “Core Tools” are crucial in maintaining high-quality standards in the automotive industry. They help anticipate issues, plan efficiently, validate processes, and continuously monitor quality.
By appropriately using these tools, companies can boost their efficiency, enhance their customer satisfaction, and uphold their reputation in a demanding industry.